Double Tray System

Smart Engineering at the service of Seedling Producers. The New Era in Propagation for a World without EPS.

Why choose the Double Tray System

The environment cannot wait!

The “Double Tray System” (DTS) is a patented invention that refers to a plastic double tray system that works as one rigid object.

It consists of one top plastic (polystyrene) tray for sowing or transplanting and one bottom plastic (polystyrene) tray for support. The product’s smart engineering and design is the outcome of Ina Plastics’ close cooperation with skilled, experienced and successful growing companies worldwide. Thus, the DTS was quickly adopted by some of the most advanced seedlings producers of the field helping them improve their produce and at the same time provide the growers with stronger, healthier and better developed plants.

DTS is used in all kinds of seedlings (i.e. vegetables, forestry and flowers) on rails or water beds offering better results on costs, productivity and environment protection than the traditional EPS or injection trays.

Firstly, introduced in 2012, at the time, the product comes in 17 different popular configurations, in terms of size and cell count, with upcoming new ones planned for the coming season.

The “Double Tray System” (DTS) holds a world patent for its design with the number WO2014147250A1.

Advantages of the DTS

30% lower cost per use compared to the traditional trays
20% more plants per sq. meter
12% faster plant growth
90% less storage space required from the traditional trays
Does not damage the roots of plants giving 96% germination
Disinfection is simple and the most economical without any chemicals
100 % ecological solution, both trays are recyclable

Size (67×33)

PRODUCT	TRAY	PRODUCT CODE	CELL DETAILS			PACKING DETAILS
PRODUCT	TRAY	PRODUCT CODE	CELLS	CELL DIMENSION (mm)	CELL VOLUME (ml)	ITEMS/ PALLET	ITEMS/ BOX	BOXES/ PALLET	PALLET SIZE (m)
DTS 45	Top	1-SΤ5-07-ΒL-01	45	63,2×58,8×61,2	180	1665	70	21	1.00×1.20×2.30
DTS 45	Bottom	1-ΒS5-09-ΒL-01	45	63,2×58,8×61,2	180	1665	70	21	1.00×1.20×2.30
DTS 50	Top	1-SΤ5-08-ΒL-01	50	60×60×76	113	1665	70	21	1.00×1.20×2.30
DTS 50	Bottom	1-ΒS5-10-ΒL-01	50	60×60×76	113	1665	70	21	1.00×1.20×2.30
DTS 55	Top	1-ST5-15-BL-01	55	53,5×54,8×73,5	115	1665	70	21	1.00×1.20×2.30
DTS 55	Bottom	1-BS5-20-BL-01	55	53,5×54,8×73,5	115	1665	70	21	1.00×1.20×2.30
DTS 72	Top	1-SΤ4-06-ΒL-01	72	45,5×45,5×72	72	1665	70	21	1.00×1.20×2.30
DTS 72	Bottom	1-ΒS4-02-ΒL-01	72	45,5×45,5×72	72	1665	70	21	1.00×1.20×2.30
DTS 128	Top	1-SΤ4-01-ΒL-01	128	38×38×66	38	1665	68	21	1.00×1.20×2.30
DTS 128	Bottom	1-ΒS5-04-ΒL-01	128	38×38×66	38	1665	70	21	1.00×1.20×2.30
DTS 128 WR	Top	1-SΤ4-03-ΒL-01	128	38×38×63	34	1980	80	21	1.00×1.20×2.30
DTS 128 WR	Bottom	1-ΒS5-04-ΒL-01	128	38×38×63	34	1665	70	21	1.00×1.20×2.30
DTS 171	Top	1-SΤ4-05-ΒL-01	171	30,5×30,5×66	30	1665	70	21	1.00×1.20×2.30
DTS 171	Bottom	1-ΒS4-01-ΒL-01	171	30,5×30,5×66	30	1665	70	21	1.00×1.20×2.30
DTS 210	Top	1-SΤ4-02-ΒL-01	210	28×28×58	22	1665	70	21	1.00×1.20×2.30
DTS 210	Bottom	1-ΒS3-01-ΒL-01	210	28×28×58	22	1665	70	21	1.00×1.20×2.30
DTS 300	Top	1-SΤ4-04-ΒL-01	300	23×23×50	15	1665	70	21	1.00×1.20×2.30
DTS 300	Bottom	1-ΒS4-04-ΒL-01	300	23×23×50	15	1665	70	21	1.00×1.20×2.30
DTS 300 WR	Top	1-ST4-09-BL-01	300	23×23×47	12.5	1665	100	21	1.00×1.20×2.30
DTS 300 WR	Bottom	1-ΒS4-04-ΒL-01	300	23×23×47	12.5	1665	70	21	1.00×1.20×2.30
DTS 338	Top	1-ST4-11-BL-01	338	20×20×50	10.9	1665	70	21	1.00×1.20×2.30
DTS 338	Bottom	1-BS4-07-BL-01	338	20×20×50	10.9	1665	70	21	1.00×1.20×2.30
DTS 406	Top	1-SΤ4-07-ΒL-01	406	20×20×47	10	1665	70	21	1.00×1.20×2.30
DTS 406	Bottom	1-ΒS4-05-ΒL-01	406	20×20×47	10	1665	70	21	1.00×1.20×2.30

Size (60×40)

PRODUCT	TRAY	PRODUCT CODE	CELL DETAILS			PACKING DETAILS
PRODUCT	TRAY	PRODUCT CODE	CELLS	CELL DIMENSION (mm)	CELL VOLUME (ml)	ITEMS/ PALLET	ITEMS/ BOX	BOXES/ PALLET	PALLET SIZE (m)
DTS 54	Top	1-SΤ5-02-ΒL-01	54	53×53×59	112	1650	75	20	1.00×1.20×2.30
DTS 54	Bottom	1-ΒS5-02-ΒL-01	54	53×53×59	112	1650	90	20	1.00×1.20×2.30
DTS 77	Top	1-SΤ5-03-ΒL-01	77	48×48×63	64	1650	80	20	1.00×1.20×2.30
DTS 77	Bottom	1-ΒS5-03-ΒL-01	77	48×48×63	64	1650	160	20	1.00×1.20×2.30
DTS 84	Top	1-SΤ5-10-ΒL-02	84	45×45×60	79	1540	70	20	1.00×1.20×2.30
DTS 84	Bottom	1-ΒS5-12-ΒL-02	84	45×45×60	79	1540	75	20	1.00×1.20×2.30
DTS 96	Top	1-SΤ5-06-ΒL-01	96	41×41×63	62.6	1760	90	20	1.00×1.20×2.30
DTS 96	Bottom	1-ΒS5-08-ΒL-01	96	41×41×63	62.6	1760	85	20	1.00×1.20×2.30
DTS 150	Top	1-SΤ5-04-ΒL-01	150	32×32×60	32	2400	130	20	1.00×1.20×2.30
DTS 150	Bottom	1-ΒS5-05-ΒL-01	150	32×32×60	32	2200	120	20	1.00×1.20×2.30
DTS 228	Top	1-SΤ5-05-ΒL-01	228	24×24×55	18	1760	80	20	1.00×1.20×2.30
DTS 228	Bottom	1-ΒS5-06-ΒL-01	228	24×24×55	18	1650	80	20	1.00×1.20×2.30
DTS 330	Top	1-ST4-10-BL-01	330	21×21×50	12	1870	92	20	1.00×1.20×2.30
DTS 330	Bottom	1-BS4-04-BL-01	330	21×21×50	12	1870	92	20	1.00×1.20×2.30
DTS 240 (Plug-in)	Top	1-SΤ4-08-ΒL-01	240	26×26×39	plug ⌀22×25	–	42	20	1.00×1.20×2.30
DTS 240 (Plug-in)	Bottom	1-ΒS4-06-ΒL-01	240	26×26×39	plug ⌀22×25	–	56	20	1.00×1.20×2.30

Size (52×32)

PRODUCT	TRAY	SIZE (cm)	PRODUCT CODE	CELL DETAILS			PACKING DETAILS
PRODUCT	TRAY	SIZE (cm)	PRODUCT CODE	CELLS	CELL DIMENSION (mm)	CELL VOLUME (ml)	ITEMS/ PALLET	ITEMS/ BOX	BOXES/ PALLET	PALLET SIZE (m)
DTS 28	Top	53×32	1-ST5-11-BL-01	28	67,5×67,5×80	248	–	102	24	1.00×1.20×2.30
DTS 28	Bottom	53×32	1-BS5-13-BL-01	28	67,5×67,5×80	248	–	92	24	1.00×1.20×2.30
DTS 40	Top	52×32	1-SΤ5-01-ΒL-01	40	52×54×65	99	2000	108	24	1.00×1.20×2.30
DTS 40	Bottom	52×32	1-ΒS5-01-ΒL-01	40	52×54×65	99	2000	108	24	1.00×1.20×2.30
DTS 45	Top	55×33	1-ST5-09-BL-01	45	50×50×75	91	–	72	24	1.00×1.20×2.30
DTS 45	Bottom	55×33	1-BS5-11-BL-01	45	50×50×75	91	–	72	24	1.00×1.20×2.30
DTS 45	Top	53×31	1-ST5-14-GY-01	45	52×52×65	110	–	68	24	1.00×1.20×2.30
DTS 45	Bottom	53×31	1-BS5-19-BL-01	45	52×52×65	110	–	76	24	1.00×1.20×2.30
DTS 60	Top	53×31	1-ST5-13-BL-01	60	41,3×41,3×62	78	–	65	24	1.00×1.20×2.30
DTS 60	Bottom	53×31	1-BS5-17-BL-01	60	41,3×41,3×62	78	–	70	24	1.00×1.20×2.30
DTS 66	Top	54×32	1-ST5-12-BL-01	66	41×41×60	66.7	–	72	24	1.00×1.20×2.30
DTS 66	Bottom	54×32	1-BS5-15-BL-01	66	41×41×60	66.7	–	80	24	1.00×1.20×2.30
DTS 84	Top	52×32	1-ST5-10-BL-01	84	38×38×51	54.2	–	88	24	1.00×1.20×2.30
DTS 84	Bottom	52×32	1-BS5-12-BL-01	84	38×38×51	54.2	–	88	24	1.00×1.20×2.30
DTS 84 WR	Top	52×32	1-ST6-01-BL-01	84	32×32×47	45	2200	88	24	1.00×1.20×2.30
DTS 84 WR	Bottom	52×32	1-BS5-12-BL-01	84	32×32×47	45	–	88	24	1.00×1.20×2.30
DTS 209 WR	Top	52×32	1-ST6-02-BL-01	209	22,8×22,8×55	21.1	2000	84	24	1.00×1.20×2.30
DTS 209 WR	Bottom	52×32	1-BS5-14-BL-01	209	22,8×22,8×55	21.1	–	100	24	1.00×1.20×2.30
DTS 336	Top	54×34	1-ST6-03-BL-01	336	20,4×20,4×53	11.6	1440	58	28	1.00×1.20×2.30
DTS 336	Bottom	54×34	1-BS5-16-BL-01	336	20,4×20,4×53	11.6	2160	92	28	1.00×1.20×2.30
DTS 336 RS	Top	54×34	1-ST6-04-BL-01	336	20,6×20,6×56	13.9	1560	62	28	1.00×1.20×2.30
DTS 336 RS	Bottom	54×34	1-ΒS5-18-ΒL-02	336	20,6×20,6×56	13.9	2160	84	28	1.00×1.20×2.30

On Rails

The Double Tray System behaves perfectly on rails the same way as the EPS or injection trays. It is rigid, slides easily and is used the same way in the sowing and transplanting stages.

Atmosphere conditions in the greenhouse, being an expensive issue to maintain, are affecting directly the plant giving it at least 12% premature growth as there is no insulation effect.

All the other advantages are there, healthier and stronger root system, protection from diseases, better logistics, easy extraction of the plant, no root damage and clean environment because as used trays are collected by recycling companies.

Floating

The engineering of the product combined with the use of the appropriate material, give the product the ability to float on water on a level that plant development is encouraged.

Floating DTS is being used in many different countries and is proven to be ideal for the development of seedlings in water beds. It is being used extensively for tobacco and stevia seedlings propagation with great success.

Except, premature growth and healthier root system, the easy extraction of the plants is a major advantage.

Seedling development is homogeneous and the root is strong, thus plants are adapting faster to any climate and environment. Development of the plants in the field is also faster and the yield increases per hectare.